Metal Matrix 
Composite 
Layers

43A Jadwigi Majowny St
Cracow 30-298, Poland

+48 694 474 547
biuro@innerco.pl

Composites

1 IC

Layer

2 IC

Zone

3 IC

Cast Composites

Product

1 IC WC – Composite layers reinforced with WC particles are created using liquid reactive coatings in the traditional casting process. Thanks to its liquid consistency, you can use this solution to protect complex and complicated surfaces of your product. It is adapted to medium and low abrasive wear, especially for the protection of: pipes, pump bodies, impellers in water or slurry environments, etc. Reactive liquid foundry coatings can also be used in the standard protection of wear parts as a complement to 2 IC solutions, e.g. the upper part of cone crusher mantles, the lower wear area of mill rolls, etc. Hardness up to 900 HV10, thickness from 0.5 to 1.5 mm, reinforcing particles.  The present solution enables the production of composite layers reinforced with WC particles.

License

Innerco offers licenses for technologies from the InnerComposites (IC) family used to produce local composite reinforcements in casting products based on iron alloys, i.e. cast steel and cast iron. They allow strengthening with hard ceramic particles of the casting in its top layer – 1IC or adapted to the wear profile zone – 2 IC. Both technology variants together provide ultra-high abrasion resistance. We are in the final stages of developing the final member of the family, cast composites – 3 IC, in which reinforcing particles are distributed throughout the casting capacity. This offering is complemented by a full range of services related to the technology transfer process and the ability of the Innerco team to execute the full new product development cycle. 

The common feature of the InnerComposites technology family is the formation of reinforcing particles directly in the liquid casting melt, thus ensuring the highest possible quality of the resulting metal matrix composite material. Our offer is addressed to global market leaders in the production and/or service of machinery and equipment and vehicles, dedicated to

the mining, cement, energy, metallurgical, rock and mineral processing, agricultural and chemical industries, supplying wear parts. The following is a general overview of the InnerComposites 1 IC, 2 IC and 3 IC technology family.

Questions and technical support: +48694474547 | Send message

The general characteristics of the

InnerComposites 1IC family are presented below.

Composites 1 IC

1 IC WC – Composite layers reinforced with WC particles are created using liquid reactive coatings in the traditional casting process. Thanks to its liquid consistency, you can use this solution to protect complex and complicated surfaces of your product.

It is adapted to medium and low abrasive wear, especially for the protection of: pipes, pump bodies, impellers in water or slurry environments, etc. Reactive liquid foundry coatings can also be used in the standard protection of wear parts as a complement to 2 IC solutions, e.g.

the upper part of cone crusher mantles, the lower wear area of mill rolls, etc. Hardness up to 900 HV10, thickness from 0.5 to 1.5 mm, reinforcing particles.  The present solution enables the production of composite layers reinforced with WC particles.

Wear resistance*,
(wear index *10-9
[um3/Nm])

Median Vickers
hardness, [HV1]

Key features

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Castings

Standard casting vs high-functionality MMC castings

Laboratory

We are constantly developing new technologies to produce metal matrix composites in castings. Our laboratory tests and analyzes new materials’ mechanical, functional, and physical properties. We have access to apparatus, machines and devices, allowing for their full characterization. In addition, in advanced research techniques, Innerco closely cooperates with leading research units in Poland, ensuring the highest quality and efficiency of research.

Manufacturing

1 IC WC – Composite layers reinforced with WC particles are created using liquid reactive coatings in the traditional casting process. Thanks to its liquid consistency, you can use this solution to protect complex and complicated surfaces of your product. It is adapted to medium and low abrasive wear, especially for the protection of: pipes, pump bodies, impellers in water or slurry environments, etc. Reactive liquid foundry coatings can also be used in the standard protection of wear parts as a complement to 2 IC solutions, e.g. the upper part of cone crusher mantles, the lower wear area of mill rolls, etc. Hardness up to 900 HV10, thickness from 0.5 to 1.5 mm, reinforcing particles.  The present solution enables the production of composite layers reinforced with WC particles. components. While our factory is being built, together with our partners we will ensure that you have access to reactive components in the necessary quantity.