About

History

TiC MMC - Fragmentation

TiC, WC MMC - Stabilised by a moderator

WC MMC - Free of the moderator

Stage I 2012

Innerco was founded in 2012 by two women as a technology spin-off company. The company’s goal was to commercialise a technology for producing composite zones in castings based on a patent developed at the Faculty of Foundry Engineering of the AGH University of Science and Technology in Krakow (AGH). In 2014, it turned out that the solution developed in the laboratory is difficult to use on an industrial scale. The reason for this was the phenomenon of fragmentation of titanium carbide (TiC) reinforced composite zones occurring in castings with increased mass.

Stage II 2015

Intensive research on the phenomenon of fragmentation of composite zones reinforced with TiC particles carried out at Innerco led to the development of a solution enabling the production of composite zones in castings on an industrial scale. The developed technology allowed for creation of local composite zones reinforced with titanium carbide (TiC), tungsten carbide (WC), or their mixture, which were stabilised by the addition of a moderator. Research and development work was conducted in the field of developing new products, i.e. castings for applications in the mining and cement industries.

Stage III 2019

Innerco has developed a breakthrough technology for producing tungsten carbide-reinforced composite zones and layers in iron alloy castings. With the ability to directly synthesise WC into castings without the use of moderator additives, it is possible to obtain up to 80% WC particles by volume within an abrasion-resistant zone. The zone itself is formed by the reaction of a reactive insert with a liquid alloy poured into the mould cavity, forming a permanent bond with the rest of the casting. Similarly, reactive coatings are used to produce composite layers, which react with the casting alloy to form a composite layer reinforced with WC particles on the selected surface.

Mission

Metal Matrix Composites (MMC) materials and technologies to manufacture high-functionality wear parts.

We supply for the global market a family of 1IC and 2IC InnerComposites technologies, in the form of licensing, supply and service. Our composite materials are reinforced by those of the hardest ceramic phases, being TiC and WC.

We are global pathfinders and we strive to remain leaders in developing MMC technologies used to reinforce wear parts using WC particles. Using our 2IC materials – among all of those available on the global market – we would like to enable you to achieve the highest product functionality possible. Under development, we have what is the final element of our InnerComposites family – 3IC cast composites.

Technological advancements in materials influence efficiency and lifespan of your wear parts, as well as energy conservation and reduction in pollution. These are some of the basic challenges of modern materials science.

The wear of materials is the result of two processes: abrasion and corrosion – which eliminate millions of tons of construction elements every year. Bearing in mind the direct relationship between the constant pursuit of increasing the efficiency of implemented processes and the high consumption of natural resources and energy, there is a need to design high-functional technologies and materials that increase the efficiency of machinery, equipment, and vehicles, while reducing the consumption of natural resources and energy. Simultaneously they also reduce emissions and pollution associated with the production of their low-functional substitutes. Innerco supports this global vision by implementing a strategy of creating, developing, and implementing materials and technologies that meet the above criteria.

Collaboration

The development of new materials and products requires close collaboration between the end user, the manufacturer, and the R&D department. Based on our experience, such synergy ensures a holistic approach to solving engineering problems and creating new areas of development. Therefore, we strive to establish partnerships with end-users, manufacturers of machinery, equipment, vehicles, foundry chemicals, as well as scientific institutions and research institutes to best tailor our composite technologies to the specific needs of a given application.

Do you want to increase the functionality of your products or services with composites? Contact our development team!

Less is more for the environment

We strive to create technologies that significantly reduce the exploration of the natural environment and thus, preserve it for us, our loved ones and future generations. We appreciate the power of technologies that balance the development of civilization and ensure the protection of our planet.

By using them, you will cause that collectively we will produce less of their low-functional replacements, and thus reduce the consumption of natural resources and lower the pollution of our planet.

Influence

Technology makes a real impact when its products are available to everyone. We want to reach out to anyone who is willing and able to leverage the potential of our InnerComposites technologies to develop and manufacture their own high-functional, abrasion-resistant products. We can effectively implement the technology transfer process and actively support its implementation. We want to participate with you in the development of your MMC products and together make a real impact on the availability of MMC cast products manufactured using InnerComposites technology.

Social responsibility

We are aware of the fact that our activity exerts more and more influence on selected areas of civilization development and the natural environment. Therefore, as a responsible company, we have introduced, among others, the following activities:

The pillars of our responsibilities are:

We strive to be an excellent employer. To achieve this, we provide our employees with competitive compensation, a healthy and challenging work environment, and an opportunity for professional and personal growth;

We follow the principles that are important to us. In the workplace, we show mutual respect for each other, are guided by integrity, maintain ethical business relationships, and perform our jobs responsibly;

We respect nature and want to protect its resources by designing technologies and materials that incrementally extend the life of cast parts of machinery and equipment. We also ensure that they are 100% recyclable;

Join us!

Do you have knowledge and experience in selling technology or products on the global market? Would you like to have an influence on the sales strategy and the ability to shape it? Are you characterized by efficiency and consequence? Join a small, but modern and fast-growing company which strives to continually push the boundaries in the development and implementation of MMC technologies and materials. We provide cutting-edge and ground-breaking technologies and products that we want to offer on the global market, a lot of freedom in terms of sales methods and new markets, and exciting challenges. Sound interesting? Send your CV to: biuro@innerco.pl. Please write in your email the type of work you are interested in. We come back with feedback to everyone!

Ewa Olejnik

CEO & Co-founder

Our conceptions are the rock and foundation of Innerco – Ewa is our Inventor, Co-founder and CEO – A deep passion for science coupled with an entrepreneurial vision that has the ability to change our civilization has brought Innerco to the forefront of Metal Matrix Composite technology. Our discoveries were the catalyst for the acceleration of the future of heavy industry.

Tomasz Olejnik

Board Member

Tomasz is an active Member of the Board of Innerco. Reading the present state as well as envisioning the future path of the company, Tomasz reads market trends and innovations and reacts accordingly, strategically guiding the company and mapping out the course of the future. He also deals with various other strategic planning activities, such as acquiring raw materials, securing infrastructure and assets while keeping his pulse on Innerco's internal operations.

Tom Bic

Strategic Partnership Manager

An experienced sales and entrepreneurial adept that shares a love of law, marketing and advertising. Bringing the right people to the table, he facilitates partnerships by finding common goals, negotiating fair terms for all parties involved, then ultimately realising those targets. The core of our business is our intellectual property and know-how. Tom provides potential partners with insight into our technology while acting as Innerco's custodian.An experienced sales and entrepreneurial adept that shares a love of law, marketing and advertising. I bring the right people to the table and facilitate partnerships by finding common goals, negotiating fair terms for all parties involved, then ultimately realising those targets. The core of our business is our intellectual property and know-how. I provide potential partners with insight into our technology while acting as Innerco's custodian.

Paweł Kurtyka

R&D Manager

As the R&D Manager at Innerco, Paweł is responsible for overseeing the development and innovation of new materials and technologies, particularly focusing on composite materials. By utilizing computational tools, data-driven models, and advanced materials science, he drives the innovation process to enhance the performance, sustainability, and cost-effectiveness of Innerco's products. His responsibilities also include resource management, ensuring that all R&D efforts comply with regulatory and industry standards.

Bartosz Badowski

Project Manager

As a Project Manager at Innerco, the employee is responsible for organising and coordinating project acquisition and management activities. This includes fulfilling administrative roles such as maintaining project documentation, ensuring the accuracy and compliance of all documents, and facilitating communication between stakeholders.

Andrzej Janas

MMC Specialist

As an MMC Specialist at Innerco, Dr. Janas is responsible for developing and optimising Metal Matrix Composite (MMC) technologies, particularly within the InnerComposites (IC) framework. He addresses scientific challenges and continuously improves MMC processes to meet the evolving demands of various markets

Michał Pieszczek

Prototypes Manager

As the Prototype Manager at Innerco, Michał oversees the entire process of developing and producing prototypes for advanced composite casting using the InnerComposites (IC) family of technologies. His responsibilities span from initial design to final testing, ensuring that each prototype meets stringent mechanical and functional standards.

Daniel Piróg

Composite Casting Engineer

Daniel's role at Innerco as the Composite Casting Engineer involves the design and implementation of the InnerComposites (IC) family of technologies. This role largely involves the optimisation of the process of synthesising ceramic particles, such as titanium carbide (TiC) and tungsten carbide (WC) in situ within the liquid metal matrix during the casting process. His responsibilities also cover optimisation of technological parameters to ensure high functionality and wear resistance of the final products. Implementation of the aforementioned activities requires collaboration with R&D teams, clients, and production facilities, in order to apply Innerco technologies and to advance innovative composite solutions.

Dmytro Husak

Production and Warehouse Specialist

Dmytro is the Production and Warehouse Specialist at Innerco, thus being responsible for implementing production processes for advanced technologies related to the manufacturing of Innerco's 2IC InnerComposite (2 IC) reactive components used in foundry processes. His role involves overseeing the production of reactive mixtures, their processing, and the creation of the final reactive components in accordance with the 2IC technology, in accordance with customer requirements. He is also responsible for resource planning, warehouse management, and addressing production challenges.

Katarzyna Biegun

Senior Laboratory Specialist (MMC)

Katarzyna is responsible for conducting tests and analyses on advanced composite materials. Her role includes preparation and maintenance of laboratory equipment while upholding safety standards, conducting material tests in accordance with the company's. R&D goals, and ensuring that all experimental data is accurately recorded and analysed. Her close collaboration with the R&D and production teams provides support for quality control and ensure that all materials meet required specifications.

Zenon Szwaja

Technical worker

As a Technical Worker at Innerco, Zenon primarily supports the process of procuring samples from castings. His role involves cutting and grinding cast samples to ensure they are properly prepared for inspection and quality control. He prepare these for various mechanical and tribological tests by using specialised equipment, while maintaining all tools and equipment to ensure their optimal performance. He prepares samples in accordance with the required standards and collaborates closely with laboratory and production teams to facilitate smooth testing operations.

Tomasz Kliś

CAD Designer/Casting Technologist

Tomasz, our CAD Designer, specialises in foundry technologies at Innerco, He is responsible for creating detailed 3D models and technical drawings for Metal Matrix Composite (MMC) cast components. His role involves collaborating closely with the R&D and production teams to design complex casting moulds and components that meet the requirements of InnerComposites (IC) technologies. He of course uses CAD software to as the basis of our product design, as well as simulation software to simulate casting processes, identifying potential design improvements and troubleshooting technical challenges before production resumes.

Eryk Olejnik

Procurement & Administration Manager

Eryk is responsible for purchasing, administration and running the company numbers in the Innerco team. Fuelled by a passion for economics, import/export and global financial tech and trends, Eryk provides calculations for internal use as well as quotes for our current partners and prospective clients alike (among various other tasks) keeping things interesting in the ever-changing world of prototyping.